This shop is usually a next-day lead time. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business, he and I have been in conversation about this fascinating field of entrepreneurship. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. This product was added to our catalog on Wednesday 01 January, 2014. It's ready to be connected to the batteries when they go in (shooting for next week). There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. The box needs to be disassembled to get a better look and decide the best way to make a new reliable BMS cell tap connection to the bricks in this module.Once the wiring of the front box is complete, we begin connecting the coolant lines for both front and rear battery boxes to run the whole coolant system on the bench. This was a super short work week for me and the crew, so there's not much visually to show. The rear battery box is bolted together except for the side walls. The garage agreed to paint the van and do a left- to right-hand drive conversion for a reduced rate. The center image shows the radiatorsand fans mounted, with the throttle pot box in the upper left. Smaller older cars enable you to have less weight, and consequently more range, and power. Its as simple as changing the cars clothes, sort of. One phone call later we were on our way up north. I like to compare this period to a story I once heard about the origins of Pixar. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. Its continued to grow in popularity and from what I can tell from looking at the past few years of auctions on Bring a Trailer, they are appreciating. Roughly 100 Beetle conversions are already sold, and this isn't a bank-busting proposition by any means. This means that the owner of a Classic VW Beetle can future-proof its pride and joy to fit into the clean world that nations are planning for. The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. 10 cm more height in the foot area compared to conventional sleeping roofs. We're going to mount these intothe Beetle instead of the P85 pack mentioned earlier. Routing of all the low-voltage power, signal, and data wires needed from front to rear went quickly. The lower right image shows it repaired and plugged into the slave BMS PCB on the module. Solutions like this are often a gamble, but it worked great. It's about an hour from being installed and done, but it took much of a day to get the linkage and cable extension that would work. Find the right tires for your conversion here! This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. Wheels are in! The left-to-right body roll is very slight and feels stock. Army Of Spiral-Welding Wind Turbine Tower Trucks Sets Forth FromTexas? In addition to service work, he also began making parts by hand. Then we'll make the high current series cables and install them between modules. At eDub Services, we take any form of donor vehicle. That draft was used to quickly check for interferences when in position on the module. I'll spare you the boring images of that process. Each of our electric conversion projects are totally unique and tailored to your needs and desires. The rear battery box cableswere cut, crimped, and the protective heat-shrink tube was added (black) to the connectors. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. There will be a bit of a weight difference with the new engine adding 500kg to the scale. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. The starting cost of $70,100 requires you already have a Microbus. When evaluating battery type andsize we consider the energy consumption rate of the vehicle for typical driving. (Whoopee!) The two large flat panels got three folds each and were ready for test fitting. The power delivery is about 110 pounds of instant torque, and is a lot of fun to drive. Don't let anyone tell you a new VW Beetle dash installation is easy. The Swindon, on the other hand, goes for just about $2,506. That would get the heat to passengers directly, and one or two hidden tubes could be routed to the windshield defrost ports. Whilst their first film, Toy Story, was being made, the project took way longer than expected. Subscribe below to receive occasional promotions and updates. What began way back in 1938 led to a worldwide craze with a total of 21 million Beetles built throughout the cars history. We were in too deep and our only option was success. This can easily cost an additional $2,000 - $3,000 on the low end for 2WD vans, and roughly double that for 4WD Syncros. It will only take one hour at an applicable plug-in point to replenish the battery to 75% capacity. They had an imported American van that was bought for a customer. The only hitch: You'll have to. It was another month of bittersweet feelings for Italys car sales in November. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. Fitting the stock-sized spare tire is a bonus. It's not a photogenic step in the process. They have a high energy density, meaning they're more compact relative to many other batteries. The customer had bought the van, gutted it (and I mean gutted! A homemade fuel-line tool on thisz28 threadgave me an idea. Zelectric Microbus. VW T6.1 and T5 Campervan VW T25 Campervan VW T2 Campervan VW Kombi Day Van VW Split Screen Campervan The crate motor produces a claimed 450 kW, or 550 hp. The red button shown in the lower-right image will operate the pump. For more recen From Bring a Trailer it looks like you could expect to find one for around $40-50k. The first 100 are available for a pre-order price of $2,990, and while we don't have . All the components that are mounted to the box are wired. The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. The price for an e-BULLI, featuring redesigned front and rear axles, starts at 64,900 ($69,500). You've come to the heart of the question, really. Please slide to verify. Need faster charging, ask us about CHAdeMO DC Fast Charging. This kit comes with everything you need right down to the heat shrink tubing, and fuse holders. 2 - Self Opening, AC Motor 3 Phase Wire EV Motor Cable Set - 2/0 Orange, Brake Vacuum Reservoir Canister - Plastic, EV Pedestrian Trolly Bell - Horn Alternative, Gigavac GV200-MA EV Contactor - 4000 Amps Max - EV200 Replacement - 12 Volt Internal Economizer, Universal Starter Cover Plate - Fits VW, Porsche, and more, High Voltage Fuse 300 Volt 800 Amp A30QS800, EV West High Voltage High Current Fuse Holder Size 5, Remanufactured 2 Speed VW/Porsche Transmission for EV Motors, EV Specific Aluminum Lightweight Flywheel For Porsche and VW. The car wasn't wrecked and had been driven less than 5000km. I know that we owe a figure with nearly 5 zeros on the end to private investors. The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. Volkswagen T4 T5 / T6 Transporter Conversion Furniture , DIY flat pack kits with tambour doors made in light weight ply . The motor was simultaneously inched forward to clear the rear body panel. With the removal of the rear-mounted petrol engine, theres the bonus of a usable amount of boot space. Masked and painted. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. Note from Kits first-in-line editor, Jesper: I like the T25 its boxy! That's the point. for Classic VW type 1 are well known for having issues. Innovative e-components from Volkswagen Group Components are under the bonnet we work with them to electrify historically important vehicles, in what is an emotional process. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. Do you have any regrets? Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. Add to List. Some Tesla Model S and X battery modules have wires from each of the 6 bricks inside to the connectors at the green slave boards. As part of our electric vehicle conversion service at Jack's Garage, we are very proud to be in partnership and to be the sole UK agent for the illustrious eClassics in Stuttgart Germany. It mates with the four steel tabs on the back-side of the original dash. Shes a bit more qualified than you might expect. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. During this project, we have explored many ways to get good heat in the remaining space. VW Type 2 electric fuel pump conversion kits, high pressure Bosch fuel injection pumps and high performance rotary fuel pumps and fuel . 5 Lakhs. The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. By this point, so much money had been sunk into this project. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. The charge inlet is installed in the stock fuel location. This way, the fasteners can be removed from this side without having to remove the battery pack on the other side of this wall.On the right, the two 6-fuse low voltage (12V) fuse blocks and 3 diode-equipped cube relays for the rear of the car are mounted on the door of the high voltage box. EAS (Electric Auto Sports) has done the conversion on several vehicles, and they have not missed the Vanagon. The average cost of conversion is $30,000-$34,000 and takes about three months. Unlike other beetle conversions, this will have 63kWh on board. through the Tesla modules is an important part of the conversion. Condition: Remanufactured. I'm also reaching out to a local traveling Tesla tech to check new part availability. Yesterday I received tracking confirmation that the coolant connectors and hose arrived in the US and hope to see them arrive next week. The final steps will be plumbing, leak testing, and cell tap harness testing. Without that perseverance from John and Steve, Pixar would never have made it and the world would have missed out. Wiring schematics are being updated forthe motor and controller. The left and right side duct tubes will get replaced with directional and closable vents. It's a lifesaver. Hi, Shane! Complete EV HypE conversion kit for air-cooled VW - High Voltage Max 90 kWatt-180 VDC 7,820.00 - 30,290.00 Excl. In this article: eDub Services, Electric conversion, electric conversions, electric vans, Volkswagen (VW), Volkswagen Type II (Bus) Written By Jesper Berggreen Jesper had his perspective. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. So, Steve decided to back John, and Pixar was born. Millions of beetles were produced and there are so many still around. Keep an eye out for more articles coming your way from eDub, including coverage of our Porsche 911 conversion, our Golf Mk2, and our BMW 700. They came from a Tesla that was purchased for reverse engineering by a TESLA competitor. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. The Microbus shown here was actually built for an Omaze giveaway in early 2021, so needless to say, it's dressed to the nines with 21st-century components. The motor encoder severed a signal wire due to vibration and gave incorrect information to the motor controller, causing everything to (internally) blow up! Bothlarge lines will be routed in parallel back to the pump and radiators. This series is the result of conversations with Kit Lacey about his entrepreneurship in converting classic cars to electric propulsion. Potentially the cheapest Porsche candidate on this list is the 914. Easy to reach and still in the standard VW configuration. transmission adapter plate fit-tested, and ready to receive the motor (which hasn't arrived yet). This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. You can kind of get an idea of a lot of older german cars and or other older manual small cars. Choose your VW conversion. The best car to convert to electric is a classic VW Beetle. Over the past month Ive been picking little pieces off the van to prep it for its new electric drivetrain. The thick dirt had built up over decades. 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The AC electric car conversion kit costs about a thousand dollars more than the DC, so not a lot of difference there. The year is 2013. Similarly, this box has coolant lines routed through another steel tube from the box on the right side, not visible in this image. She moved! Installed by our technicians at eDub HQ in North Yorkshire, UK. Racing is the soul of the auto industry. But so far looking good. The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. That locks us into a maximum and minimum voltage range that our battery pack and other high voltage components must provide. It's the new wider tire on the new wider rim. have been removed. It rode very smooth, even on the worst of downtown Albany roads. The plumbing in the rear involves the battery box lines, one pump, two radiators, and three multiport manifolds. With the box in place, the high current cables are the only thing not wired up. Another hole will go through the upper firewall panel above it. Universal Electric Vehicle EV Conversion Kit. I decided to buck up my ideas. The conversion uses VW electric components. 599 subscribers Part 2 in a series showing you everything involved with converting a Volkswagen Kombi T2 Bay window bus to 100% electric Tesla power. This is hard to say, as the costs for conversion were swallowed up in all the other costs for the business. The components were carefully picked out to be the best available for the Beetle, and fit and finish have been refined. Slave BMS PCB modifications & cell tap harness wiring. A lot of time went into exploring how to add a simple and reliable electric heat source while also being able to plumb the air to the existing vents. The engine was removed, so we asked the garage to keep that and in return they reduced the price. A specialist in all things Porsche and VW, Zelectric offers electric conversions for a variety of different German classics, be it a 356, a Beetle, or even a Thing. So lets begin at the beginning. That went together as planned. However, its not advised to drive at top speeds for too long as the range will quickly disappear. The simplest way is to buy a premade conversion kit that will inevitably save you time engineering your own bits and pieces, as well as money figuring it out on your own. High current cables were started, and cooling systems parts were gathered and began getting mounted and plumbed. It will be wired and connected when the front pack goes in. They can be campers, minibuses, ambulances, mobile bars, the list is endless. As of today, I found new connectors for. So the decision was made to find a van! That was such a fun drive. is converting this 1970 VW beetle to electric power for a customer from Washington state. There will be other cosmetic panels. Early or late was no issue to us. In a Tesla, these boards monitor and balance the module as coordinated by the main Tesla BMS. (If youve dabbled with conversions in the past, you know what I mean!) More high current cables were routed, crimped, and installed by Chris. So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? Rexnamo Electro-Electric Car Conversion Kit. And the company sells a ready-to-fit . The coolant lines sweep down around the side and underneath the battery box to twoaluminumblock manifolds. Mainly just my wife and I, but we also managed to get away with our friends and their daughter.
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